Filtration Tips Newsletter

    Extend Machine and Lubricant Life
   Through Contamination Control
January 11, 2006
Subscribers: 36,503

Keeping Top-off Oil Clean

Most large motors that have bearings with oil reservoirs are
topped off through pipe plugs located on the top of the bearing housing. The problem is that as the top-off oil is added to the reservoir it first passes over the threads of the pipe plug washing any dirt, metal or other contaminants into the reservoir. To cure this, screw a short pipe nipple into the opening and cap it off with a pipe cap. When oil is added now, it no longer passes over the active threaded area, helping to keep your top-off oil clean.


Clean and Reuse Filter Elements?

"We have been advised not to reuse filter elements, but instead to replace them every 12 months if they have not blocked before then. Is this a ploy by the filter supplier to sell more filters?"

Most reuseable wire mesh strainers are generally ineffective for fine filtration purposes and may become damaged when recleaned. Larger holes often appear in the mesh through mishandling or because the mesh is not properly cleaned.

Cleaning of common disposable elements is a false economy as the media weakens with age, thus allowing the reappearance of significant amounts of debris back into the system in the event of a minor pressure surge. In fact, because of vibration and fatigue, in-service elements become susceptible to failure with age, hence the 12-month recommended change. To be sure of the protection provided by your filters, ensure a regular program of particle counting.

In sum, the cleaning of filter elements is generally not worth the risk for the minor savings of their reuse. A possible exception includes filter elements specifically designed for reuse by a well-tested cleaning procedure.


Why Filters Fail

From the Handbook of Hydraulic Fluid Technology

Fluid can bypass a filter element for many reasons. Improperly sealed side seams and end caps on the filter element itself is one possibility. In addition, the element can rupture during operation or be damaged before installation, and the result will be high bypass flow. However, the two primary causes are a poor fit between the element and the housing, and a bypass valve which is poorly designed or stuck open due to silting.

More about the Handbook of Hydraulic Fluid Technology

Resources

 

PdMA
Extend Machine Life
and transform your lubrication program to best practice with easy-to-use Oil Safe® containers from PdMA, authorized distributor.

 

Oil Analysis Book
Complimentary Oil Analysis Training Book
Do you understand what your reports are telling you? Receive this terrific reference tool valued at $19.95. Complimentary to US residents only. 1-800-TESTOIL
E-mail

 

Jim Fitch
3 Days of Contamination Control Training
Join Jim Fitch in Cleveland, OH on January 24-26 for Effective Contamination Control.

 

Lubrication Excellence/Reliability World 2006
Drive Your Plant
to Greater Profits

May 16-18, 2006
Columbus, Ohio

 

 

Training Calendar

JANUARY 2006

Effective Contamination Control
24-26 Cleveland, OH

Oil Analysis I
17-19 Point Lisas, Trinidad
24-26 Monterrey, N.L., México
24-26 Cleveland, OH

Contamination Control Basics
31 Midrand, South Africa

Effective Mobile Equipment Lubrication
25-27 Midrand, South Africa

Machinery Lubrication I
17-18 Hengelo, Netherlands

Machinery Lubrication II
26-27 Hengelo, Netherlands

FEBRUARY 2006

Effective Mobile Equipment Lubrication
21-23 Quad Cities, IL

Effective Plant Reliability Management
7-8 Nashville, TN

Machinery Lubrication I
7-9 Nashville, TN
21-22 Maracaibo, Venezuela

Contamination Control Basics
28 Midrand, South Africa

Effective Contamination Control
22-24 Midrand, South Africa

Machinery Lubrication
7-10 Point Lisas, Trinidad

Machinery Lubrication and Oil Analysis
7-8 Groningen, Netherlands

Machinery Lubrication Basics
7-8 Gdansk, Poland

Oil Analysis I
2-3 Midrand, South Africa
14-16 Daegu, Korea

Oil Analysis for Maintenance Professionals
22-24 Bangkok, Thailand

Técnicas de Lubricación
15 Santa Cruz, Bolivia
20 Maracaibo, Venezuela

Filtration Tips is published twice a month by:
Noria Corporation, 1328 E. 43rd Court, Tulsa, OK 74105 USA. (918) 749-1400

Because results will vary widely based on a number of factors, Noria Corporation cannot warrant the results of any information within this e-mail.

© 2006 Noria Corporation

»Receive your own subscription to Filtration Tips

Other Resources:
»Archives
»
Reliable Plant Magazine
»Machinery Lubrication Magazine
»Practicing Oil Analysis Magazine
»Bookstore
»Buyers Guide
»Dictionary