Extend Machine and Lubricant Life
   Through Contamination Control
March 10, 2005

In This Issue:

Filtration Ratings: What Is Nominal?

Clean Oil Improves Oil Analysis Sensitivity 

Coalescers are Useful for Dealing with Water Contamination

How to Confirm Dirt Contamination in Used Engine Oil

Beta Ratio Indicates Filter Efficiency

 

Filtration Ratings: What Is Nominal?

Nominal filtration rating is not an industry standard for hydraulic or lube oil filters. It is instead a somewhat arbitrary value assigned by the filter manufacturer. It is often interpreted as meaning that the filter stops most particles above the nominally indicated micron size.

More about filter ratings.


Clean Oil Improves Oil Analysis Sensitivity

From the Sourcebook For Used Oil
Elements

Unfiltered or poorly filtered oil eventually results in growing concentrations of wear debris. The problem is mutually compounding in that the dirtier the oil the more contaminated the oil continues to become from internal wear debris production and destruction to contaminant exclusion seals. While it is always good advice to maintain clean lubricants from a proactive maintenance standpoint (affirmative action), it is equally good advice for predictive maintenance (early wear detection). A failure to do so usually leads to the alarm signal effectively being "lost in the sauce." This concentrated debris results in a high noise threshold, and when an incipient wear signal occurs it will write "in the noise" and be lost (signal-to-noise is less than 1:1). This is a persistent problem with splash-fed gearing, crankcase lubes, and bath lubricated bearings.

Conversely, a clean oil provides not only a healthy and unabrasive lubricating environment but also allows the wear signal (incipient debris generation) to write above the noise level (signal-to-noise is greater than 2:1, for example). When the fluids are maintained clean and if sampling is carried out in live zones (before filters, on bearing drain lines, and at turbulent fluid zones) the early detection of wear anomalies is typically achieved. There is often a need for the routine use of portable filtration systems or retrofitted side-loop filters.

More about the Sourcebook For Used Oil
Elements



Coalescers are Useful for Dealing with Water Contamination

Filter/coalescers work by letting oil pass through wetted membranes which keep water out. The media is typically fiberglass type material which has a very high surface area and fairly dense pores. Coalescers take out free water, but cannot take out dissolved water. They work best with low viscosity fluids.


How to Confirm Dirt Contamination in Used Engine Oil

The presence of dirt in an oil is likely to cause a ratio of 5:1 silicon to aluminum in a used engine oil. This ratio can be used to confirm that these elements are associated with dirt contamination.


Beta Ratio Indicates Filter Efficiency

The Beta Ratio filtration rating is the result of the ISO 4572 Multipass Test Procedure. This procedure calls for the release of contaminant upstream of the filter. As the contaminant is circulated through the element, pressure drop and particle counts are monitored in a controlled manner.

This test will not only determine the size of particle the element will remove, but also its dirt-holding capability and efficiency at different pressure drops. The Beta Ratio is nothing more than a number of particles of a specific size counted prior to the filter divided by the number after the filter. This then gives you an indication of the element’s efficiency.


Resources


Bearing Failures?
Ferrous Contamination?
Increased Wear?
Extend the Life of Your
Bearings by Removing
Sub-micron Ferrous Particles

 


Extend Machine Life
and transform your lubrication program to best practice with easy-to-use Oil Safe® containers from PdMA, authorized distributor.

 


Remove sub-micron particulate
and prevent tar and varnish with ASL's patented Electrostatic Fluid Purification Systems.

Request information today!

 


See What's In Your Oil
Microscopic photos of your oil sample on every oil analysis report make interpretation quick and easy. Ask about our one micron bypass filters.



Varnish can't hide from QSA.
Introducing the best way to monitor the varnish-producing potential of in-service oil.


Training Calendar

MARCH 2005

Machinery Lubrication I
1-3 Nashville, TN
1-4 Sydney, Australia
14-15 Santiago, Chile
15-17 Point Lisas, Trinidad
17-18 Guayaquil, Ecuador

Machinery Lubrication II
16-17 Santiago, Chile
17-18 Gdansk, Poland

Oil Analysis I
1-2 Oslo, Norway
7-8 Galicia, Spain
7-8 Jwaneng, Botswana

Oil Analysis II
1-3 Nashville, TN
3-4 Oslo, Norway
9-10 Galicia, Spain
9-10 Jwaneng, Botswana
16-17 La Paz, Bolivia

Oil Analysis – The Complete Course
16-18 Bangkok, Thailand

Técnicas de Lubricación
4 Barranquilla, Colombia
15 La Paz, Bolivia

Effective Mobile Equipment Lubrication
7-9 Boksburg, South Africa
30- April 1 Pretoria, South Africa

Análisis de Aceite para Equipo Móvil
1-2 Barranquilla, Columbia

APRIL 2005

Lubrication Excellence & Reliability World Conference
26-28 San Antonio, TX

Machinery Lubrication I
5-6 México, D.F., Mexico
12-14 Daegu, Korea
12-13 Madrid, Spain
12-13 Sunninghill, Johannesburg, South Africa
13-14 Santa Cruz, Bolivia
18-19 Orapa, Botswana
25-26 Lima, Peru

Machinery Lubrication II
7-8 México
14-15 Madrid, Spain
14-15 Maracaibo, Venezuela
14-15 Sunninghill, Johannesburg, South Africa
20-21 Orapa, Botswana
27-28 Lima, Peru

Oil Analysis I
5-7 Tampa, FL
12-14 Point Lisas, Trinidad
13-15 Sao Paulo, Brazil

Mantenimiento Proactivo y Análisis de Aceites I
12-13 Guayaquil, Ecuador

Oil Analysis – The Complete Course
19-21 Gdansk, Poland

Curso de Preparación para Certificación como
Analista de Lubricantes para Manquinaria MLA I
20-22 San José, Costa Rica

Effective Contamination Control
19-21 Sunninghill, Johannesburg, South Africa

Técnicas de Lubricación
13 Maracaibo, Venezuela

Effective Mobile Equipment Lubrication
19-21 Durban, South Africa

Filtration Tips is published twice a month by:
Noria Corporation, 1328 E. 43rd Court, Tulsa, OK 74105 USA. (918) 749-1400

Because results will vary widely based on a number of factors, Noria Corporation cannot warrant the results of any material within this e-mail.

© 2005 Noria Corporation

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